How to Measure Pallet Racking: A Comprehensive Guide

Accurately measuring pallet racks is critical for warehouse managers and logistics professionals to ensure efficient storage solutions and safe operations. This guide will walk you through the process of measuring the various components of a pallet racking system using terminology and techniques used by industry experts.

Measure Uprights

Uprights, also known as frames, are the vertical components that form the backbone of any pallet racking system. To properly measure your uprights, follow these steps:

Frame Depth

Measure from the outside edge of one upright to the outside edge of the other. Common depths include 36 inches, 42 inches, and 48 inches, but custom sizes may vary.

Frame Height

Measure from the bottom of the footboard to the top of the upright. Standard heights are usually in one-foot increments, such as 8 feet, 10 feet, 12 feet, and 16 feet, but may be taller for special applications.

Post Size

Measure the width and depth of the uprights. Typical measurements might be 3 inches x 1-5/8 inches (width x depth). These dimensions are critical because they relate to the overall capacity of the uprights.

Footboard Size

Measure the length and width of the footboard that secures the uprights to the floor. This information is critical for proper installation and load distribution.

Measuring Crossbars

Crossbars are horizontal components that support storage pallets. Here's how to accurately measure them:

Crossbar Length

Measure from the inside of one upright frame to the inside of the other upright frame. Common lengths include 96 inches, 108 inches, and 120 inches, but always measure to confirm.

Crossbar Surface Height

Measure the vertical face of the crossbar from top to bottom. This dimension is critical because it correlates to the load capacity of the crossbar - larger surfaces generally support heavier loads.

Crossbar Type

Determine the type of crossbar, such as step beam or box beam, as this affects compatibility with other components.

Wire Mesh Panel Measurements

Wire mesh panels are often used with crossbars to provide additional support. How to measure wire mesh panels:

Depth

This should match the depth of the upright frame.

Width

Measure from one end of the deck to the other. Width generally corresponds to crossbar length, with standard sizes for common crossbar lengths.

Waterfall

Note if the deck has a waterfall edge, which wraps around the beams. This affects the overall dimensions and installation method.

Row Spacers

Row spacers connect back-to-back rows of racks. Measurement Methods:

Length

Measure the space between the rolled portion or uprights of the spacer. This is usually not the overall length, as flanges often extend beyond this dimension.

Connection Type

Note the number of bolt holes or connection style, as this information is critical for ordering compatible components.

Other Considerations

When measuring pallet racking, keep the following in mind:

Use an accurate measuring tool and double-check all measurements.

Consider the dimensions of the pallet and product to ensure a good fit.

Consider any clearances required for forklift operation.

Note building restrictions, such as ceiling heights and floor load capacities.

Always consult with a pallet racking professional to ensure your measurements and subsequent orders meet safety standards and local regulations.

By following this comprehensive guide, you will be able to accurately measure your pallet racking system. This level of accuracy is essential to maintaining an efficient, safe, and compliant warehouse environment. Remember, while DIY measurements are useful for initial planning, it is recommended to contact your pallet racking manufacturer for final design and installation to ensure optimal performance and safety of your pallet racking system.