Storage shelf design characteristics1. The use requirements of the shelf, the nature of the load, whether it can meet all the requirements of the stored goods, whether the assembly is convenient and fast, whether the loading and unloading of the goods is simple and easy, etc., and whether the size and clearance of the shelf can meet the needs of the warehouse.2 Whether the pressure resistance, fire resistance and shock resistance of the shelves meet the test of the existing conditions of the warehouse, the locking device of the shelves should be considered according to the category of the stored goods, such as bolt locking or screw tightening, if damaged, whether it is convenient and quick to replace . In addition, the four corners of the columns of the shelves should be fixed on the concrete foundation. The shelves and the ground should be embedded with embedded parts, or fixed on the ground with chemical bolts. This is designed for heavy-duty shelves. This is because the heavy-duty shelves have a large load. Fixing on the ground helps to maintain the stability of the shelves and prevent tilt. In addition, it helps to prevent shocks and can cope with the impact of loading and unloading machinery on the shelves.3. Conspicuous marks must be set on the shelves according to the type of goods to facilitate the staff to check and fill in the gaps. The area of each label should not be less than 20 square centimeters, and the clarity and color of the font should be set according to the maximum unit load. The maximum load mark (kg) of each layer, the maximum allowable load, the number of unit loads allowed to be stored in each cargo compartment, etc.
In the eyes of many people, the shelf is just a simple splicing of various profiles. However, for professionals, the design and production of shelves are far from simple as imagined. For example, Heda shelves need to consider various issues when ordering and producing shelves, not only the practicability of the shelves, but also the Consider the aesthetics of the shelf. After years of experience precipitation, Guangzhou Heda Shelves Co., Ltd. has summed up its own set of shelf design principles. The principles and characteristics of storage shelf design: 1 First of all, consider the volume of the warehouse, as well as the volume, weight, size, etc. of the goods, whether the forklift is convenient for loading and unloading, whether the impact of the forklift will damage the shelves, and the protection of earthquake intensity; 2 Second, consider whether there is enough space between the goods on the shelves, whether there is a fire escape, and whether the operation of the workers is convenient and labor-saving. 3 Finally, consider what steel to use, how to prevent rust on the surface, and so on. While ensuring that the shelves meet the needs, the cost and cost of the shelves are reduced.
Heavy-duty storage racks belong to the category of pallet racks, and are the most common form of racking in various large-scale storage racking systems in China. The fully assembled structure in the form of column piece + beam, the structure is simple and effective. Functional accessories such as partitions, steel laminates (wood laminates), wire mesh layers, storage cage guide rails, and oil drum racks can be added according to the characteristics of the storage unit assembly equipment. It meets the storage of goods in the form of different unit container equipment.
First of all, it is necessary to carry out the unitization work, that is, to group the goods packaging and its weight and other characteristics, to determine the type, specification, size of the pallet, as well as the single pallet weight and stacking height, and then determine the span, depth, and height of the unit shelf. The height of the shelf is determined according to the effective height of the lower edge of the warehouse roof and the maximum fork height of the forklift.
In such warehouses, most of the low- and high-level warehouses use reach battery forklifts, counterbalanced battery forklifts, and three-way forklifts for access operations. Electric stackers can also be used when the shelves are low, and stackers are used for ultra-high-level warehouses. Take homework. This kind of racking system has high space utilization, flexible and convenient access, supplemented by computer management or control, and can basically meet the requirements of modern logistics systems.
Widely used in manufacturing, third-party logistics and distribution centers and other fields, it is not only suitable for multi-variety and small-batch items, but also for small-variety and large-volume items. Such racks are most used in high-level warehouses and ultra-high-level warehouses (most of the racks in automated warehouses use such racks).
Heavy-duty shelves, also known as beam-type warehouse shelves, can bear a unit load of 1000-3000 kilograms. They have the advantages of overall simplicity and beauty, high safety factor, fast access speed, space saving, and improved storage capacity.
The storage principle of Heda shelves space:1. Facing the channel for storage. It is convenient for the goods to be put in and out of the warehouse and easy to operate in the warehouse. The basic condition is to store the goods facing the channel.The location is selected according to the frequency of inbound and outbound storage. Goods with high frequency of entering and leaving the warehouse should be placed near the entrance and exit and easy to operate; goods with poor mobility should be placed farther away from the entrance and exit; seasonal items should be placed in places selected according to seasonal characteristics.2. The same species should be kept in the same place. In order to improve operational efficiency and storage efficiency, the same item or similar items should be kept in the same place to improve storage efficiency.3. Select the placement position according to the weight of the goods. Put heavy items on the lower shelf and light items on the upper shelf. Large loads that require manual handling are placed at waist height. This increases efficiency and ensures safety.4, according to the shape of the storage method. Managed according to the shape, the standardized goods are stored on pallets or shelves.5. According to the principle of first in first out. For goods that are perishable, easily damaged, perishable, easily degraded and aged, the turnover shall be accelerated according to the principle of first-in, first-out.6. Make effective use of storage space and stack them as high as possible to improve storage efficiency. In order to prevent damage and ensure safety, you should use suitable storage shelves, preferably MasterCard, to solve warehouse problems and all problems reasonably for you.
Heda shelves can improve the utilization rate of warehouses from three aspects: space planning, storage space optimization and packaging standardization.1. Reduce dead space2. Planning unit3. Specify the placement method4. Highly utilized5. Activity Principles6.5s site managementHeda shelves storage space planning method; one is to effectively use the warehouse space, and the other is to promote the flow of goods. Although the warehouse space is used for storage on the surface, it is actually a relay station for the procurement, distribution, and distribution of goods. Therefore, the warehouse is the central hub for the storage and transportation of goods. Therefore, the effective use of warehousing space is the focus of improvement for enterprises and logistics centers. Must choose Heda shelves manufacturer.In the planning of storage space, first classify and understand the direction of use, and then evaluate its weights in various aspects, and then design and layout after evaluating the weight ratio. If the warehouse space is limited and cannot make planning changes, it is necessary to find a way to maximize the utilization of the existing warehouse space. Heda shelves manufacturer.
Friends who know the storage shelf industry know that there are many kinds of storage shelves, and different types of shelves are suitable for different industries. Among many types of storage shelves, the steel shelf platform is very different from other shelves in structure. Similar to it, there are attic shelves, which are also special in structure, but let's learn about the steel shelf platform together! Steel platform is also called steel structure platform, working platform and shelf steel platform. It looks simple in structure, but in today's increasingly expensive land and rent, it solves the problem for many enterprises to store as much goods as possible in limited space. problems and improve space utilization. Like other storage shelves, Heda shelf steel platform is also a fully assembled structure in structure, consisting of columns, main beams, secondary beams, floor panels, stairs and guardrails. The steel platform is assembled as a whole, usually designed with 2-3 layers, without on-site welding, and the bearing capacity is 300Kg-1500Kg/square meter. The selection of the steel platform column is generally a square tube or a round tube with strong bearing capacity and less steel consumption; the primary and secondary beams can choose the most economical and reasonable H-beam in the steel structure project according to the bearing needs; the floor slabs are specially rolled floor slabs , It adopts a gusseted structure, which is rigidly fixed with the primary and secondary beams. The entire platform structure has strong integrity. Different floor slabs can be selected according to actual needs to meet the requirements of fire protection or dust prevention and small parts falling prevention. The space below the steel platform can be used as production space or storage space, and the upper part can be used for storage or office to meet the production, warehousing and office needs of different enterprises. At the same time, the Heda shelf steel platform has high strength, light weight and high rigidity, and is especially suitable for the construction of super high, overweight and large-span storage platforms. The fully assembled structure of the steel platform can be flexibly disassembled, and there is no pressure on the demolition of the factory. The construction of the steel platform is also very simple and convenient, without pre-embedding and without damaging the plant floor. The construction period is short, and it can be completed in about a month after the plan is confirmed.
The use range of the steel structure platform will be larger than other types of shelves. It is precisely because of this that we must pay attention to safety during use. The eight elements of the use of the steel structure platform need to be followed by us:1) Load limit plates should be set up during the use of steel structure platforms, especially for steel platform racks with hydraulic lifting platforms, which need to be marked with load limits at prominent positions;2) The resting point and the upper tensioning point of the steel structure platform are located on the building, so they cannot be set on construction facilities such as scaffolding, and the support system must not be connected to the scaffolding;3) The concrete beams and slabs of the steel resting point of the steel platform should be embedded and connected with the bolts of the platform;4) The horizontal angle between the steel wire rope and the platform should be 45 degrees to 60 degrees;5) The beams and columns of the tension nodes on the upper part of the steel structure platform should be checked for tensile strength, so as to ensure the safety of the building and the platform;6) When installing the steel structure platform, the steel wire rope should be held firmly by special hooks. If other methods are adopted, the number of buckles should not be less than 3. Soft pads should be added to the wire rope around the acute angle of the building, and the outer opening of the steel platform should be slightly higher than the inside;7) The steel structure platform should use a snap ring, and the hook should not be directly hooked to the platform ring;8) Protective fences should be installed around the steel structure platform, and if necessary, fences should be installed to prevent people or goods from falling.
When planning the layout of the storage shelf plan, how much is the gap between the shelves appropriate? Are there any relevant regulations? Is there a different clearance between using an electric forklift and using a stacker? Are there certain requirements for the sorting of storage shelves? If the storage shelves of the warehouse at this stage are side by side with a safe passage in the middle, can it be changed to leave a safe passage on one side? And how wide should the safety passage in the middle be? I am not clear about the warehouse, but I have already done related engineering projects. Only after the inspection found that the utilization rate of the warehouse is too low, what should I do? Today we will answer the above questions: 1. According to the layout of the warehouse, where should the export be set more appropriate? What model of forklift is used in the warehouse? This should be considered first. The warehouse depends not only on the area of the warehouse, but also on whether the storage of goods saves time and effort. One kind of shelf is installed along the direction of 45 meters, and the other type of shelf is installed along the direction of 9.5 meters. 2. If the warehouse needs to use forklifts or trucks, there is no need to put up shelves in the middle. If the goods are stored manually, generally stay between 80 and 120 mm. If it is operated with a forklift, it needs to be left at least 2 meters. This is relative to the smallest forklift. Therefore it is recommended to keep 2 meters 4 or 2 meters 6. This should be no problem. 3. According to the specific situation, including the goods stored on the storage shelves, the access equipment, such as electric forklifts, must be confirmed by rotating intervals.Under normal circumstances, it is 2 meters up and down. If there is an electric forklift, it depends on the model and specifications of the electric forklift. If it is a domestic large and medium-sized electric forklift, it will be 4 meters long. If it is a small forklift or only a hydraulic trailer, then 2.5 meters to 3 meters is enough. Fourth, if there is no standard spacing between the storage shelves, the general confirmation methods are: 1. If the actual operation is carried out in a manual way, the distance between the warehouse locations should exceed the total width of the larger package commonly used on the warehouse location + 20cm; 2. If the bottom of the cargo space is placed on the pallet, the top layer is stored manually, and the distance between the cargo spaces is the rotatable diameter of "manual forklift + pallet" + 20cm; 3. If the cargo space is accessed by an electric forklift, the spacing between the cargo spaces is the rotatable diameter of "electric forklift + upper pallet" + the distance between the commercial insurance for turning around. 5. If the warehouse uses a fuel forklift, the distance between the warehouses is the rotatable diameter of the "fuel forklift + placing the pallet" + the reversal insurance distance. Generally speaking, it can be roughly calculated according to the above situation, but it is better to set it with different inventory distances, which can effectively save inventory space, improve storage rate and warehouse management efficiency.
The biggest advantage of shuttle racks is their automatic storage mode. Generally, the shuttle is controlled by wireless remote control, which is convenient and quick to operate. In the field of automated warehousing, the shuttle rack is a relatively comprehensive automated three-dimensional warehouse, and it has more advantages in terms of cost. Choose either FIFO or FIFO functionality. Because of its automated planning and operation advantages, shuttle racks are very suitable for use in extreme warehouses such as cold storage, bonded warehouse, and logistics warehouse. On the basis of the original staff, the operation of warehouse equipment is reduced and the actual work efficiency is improved.
We all know that shuttle racks and through racks are dense rack types with high-density storage. In many scenarios, customers often use the two as a comparison. This shows that there must be some connections or similarities between the two shelves. The biggest difference between the layout of the shuttle rack and other ordinary racks is that the space that needs to be reserved for forklifts and other equipment is reduced, so the entire shuttle rack can be more densely laid out. That is to say, the space utilization rate of the shuttle rack is very high, which further increases the storage capacity of the entire warehouse. Moreover, the shuttle rack is a semi-automatic rack, which is also more efficient than ordinary racks.The drive-through rack is a rack that uses a special forklift. The drive-through rack is also called a drive-in rack. Its characteristic is that the forklift can drive into the interior of the rack to access the goods, so it will be more efficient in space utilization. The shuttle racks are lower. However, the cost of drive-in racks is much lower than that of shuttle racks, which is more suitable for some enterprises with low cost budgets. Since the arrangement of shuttle racks and through racks are both dense rack layouts, the volume ratio of warehouses using these two types of racks can be doubled or tripled, so the high volume ratio of warehouses with shuttle racks and through racks is all others. Storage shelves cannot be achieved. Whether it is a shuttle rack or a through rack, forklifts will be used to access the goods. The shuttle racks only need to use a forklift to put the goods at one end of the shuttle racks, and then hand over the process to the shuttle trolley, which can reduce or avoid forklifts. A little harm to the shelf, and the through-type shelf requires the forklift to enter the interior of the shelf for loading and picking operations. Since the forklift walks in the narrow shelf passage, the collision between the poor car and the shelf cannot be avoided. Forklift rails are usually installed in the forklift aisle when passing through the racks to reduce the requirements for forklift operators. Compared with the storage capacity of the same warehouse, the shuttle racks are obviously more efficient than heavy-duty racks, press-in racks, and gravity racks. High storage advantage. Although the through-shelf is also an intensive inventory method, it is slightly short of safety and stability compared with the shuttle-type shelf.
Features:1. The flow type strips such as roller type aluminum alloy are used to realize the first in, first out of the goods by the weight of the goods.2. Easy to access, suitable for both sides of the assembly line, distribution centers and other places.3. Suitable for the storage of large quantities of similar goods, high space utilization, suitable for use in auto parts factories.4. Can be equipped with electronic tags to achieve information management of goods.Application:Fluent shelves are widely used in manufacturing, commercial, distribution centers, assembly workshops and warehouses with high frequency of delivery. Fluent shelf: Roller aluminum alloy, sheet metal and other fluent strips, using the platform's own weight to achieve first-in-first-out, storage Convenient, suitable for distribution centers on both sides of the assembly line.
The three-dimensional structure can make full use of warehouse space, improve warehouse capacity utilization, expand storage capacity, and effectively improve aesthetics and cleanliness, making people feel comfortable.Convenient storage of goods, FIFO, 100% selection ability, and smooth inventory turnover.The goods on the shelf are clear at a glance, that is important for management tasks such as inventory, division, and measurement.Satisfy the storage and centralized management needs of large quantities of goods and a wide variety of products. With the help of mechanical handling tools, the order of storage and handling can also be well-ordered.The goods stored in the shelves are not squeezed from each other, and the loss of materials is small, which can completely guarantee the function of the physical capital and reduce the loss of the goods during storage.To ensure the quality of stored goods, measures such as moisture, dust, theft, and vandalism can be taken to improve the quality of material storage;To meet the needs of modern enterprises with low-cost, low-loss, high-efficiency logistics management.Large load bearing capacity, not easy to deform, reliable connection, easy disassembly and assembly, and diversification.